porous ceramic filter is a new type of filter with low density, high porosity and



a three-dimensional network framework structure. It is widely used in the



aluminum processing industry to filter molten aluminum to improve the quality of



aluminum.

porous ceramic filter can effectively remove the non-metallic solid mixture in the aluminum and



aluminum alloy melt, reduce the trapped gas, and provide laminar flow to make the



filtered aluminum and aluminum alloy cleaner.

Clean metal can improve the quality of castings, reduce scrap, reduce inclusion



defects, improve the quality of aluminum alloy and other non-ferrous alloy



castings, and reduce the cost of castings. Its maximum use temperature is



1200°C.



porous ceramic filter

porous ceramic filter has the advantages of high porosity, high mechanical



strength, stable chemical performance, strong corrosion resistance, high



adsorption rate, good filtering function, and good thermal shock resistance.

It is mainly used in the purification process for the production of non-ferrous



alloys such as aluminum and aluminum alloys. It can also be used as a gas-solid,



liquid-solid separation medium, catalyst carrier, burner, sound absorption and



environmental protection.

A gasket is installed on the edge of theporous ceramic filter ;the gasket ensures



the correct and tight position of the filter in the filter box.

There are different types of gaskets, such as ceramic fiber gaskets, etc., and



porous ceramic filter without gaskets can also be provided.

These types of filters have been favored by customers from Europe, the Middle



East and the United States for many years.



Product Features of porous ceramic filter High strength, no loose ceramic



particles or powder

Three-dimensional connected mesh structure with high porosity.

The surface area of ​​slag collection is large, and the internal surface area of ​​



filtering is large,

Excellent thermal shock resistance.

Various sizes, shapes and apertures are available.

Particles larger than the pore size are captured on the top of the ceramic foam



filter

The smaller particles will be trapped on the filter cake by the larger particles

The finer particles are trapped in the pores of the filter



Cast aluminum billets include smelting, purification, impurity removal,



degassing, slag removal and casting processes, and homogenization processes.

The main process is:

(1) Ingredients: According to the specific alloy grade to be produced, calculate



the addition amount of various alloy components, and reasonably match various raw



materials.

(2) Smelting: The prepared raw materials are added to the smelting furnace to



melt according to the process requirements, and the slag and gas in the melt are



effectively removed by means of degassing and refining slag.

(3) Casting: Under certain casting process conditions, after the molten aluminum



is cooled, it is cast into various specifications of round casting rods through



the deep well casting system.

porous ceramic filter

The porous ceramic filter is widely used in various occasions in aluminum foundry factories. The drawing is an a porous ceramic filter
Its excellent non-stick aluminum characteristics, no aluminum hanging, low heat absorption, no need to preheat before use. No pollution to the product.

The surface coating treatment of the product can obtain the effect of glaze, non-stick aluminum, no aluminum hanging, completely avoiding the adverse effect on silicon melt (including other metals). The product has excellent non-stick aluminum properties while ensuring the interaction between the metal melts between different castings.

The installation of the porous ceramic filter is simple and convenient. The product has a long service life; except for improper use of artificial use.

The porous ceramic filter is an inorganic material, and the main crystalline phase is xonotlite, which has stable physical and chemical properties, and the product does not adhere to aluminum water.



Product use: AdTech a luminum water slag blocking device is used together with casting mold. By setting the slag ring, the filtered aluminum liquid first enters the annular range formed by the slag ring body, and slag such as oxidation slag may be brought in. In the crystallizer, the slag blocking device body can intercept the slag such as oxidized slag, and prevent it from flowing into the inner side of the slag blocking device, and control the scum such as oxidized slag to be outside the slag blocking device, thereby reducing the aluminum alloy ingot. Risk of contamination by slag.

The advancement of alumina and DC electrolysis technology in the aluminum industry production laid the foundation for the industrial scale development of aluminum production. By the end of the 19th century, the production cost of aluminum began to decline significantly, and aluminum itself has become a common common metal. In the early 20th century, in addition to daily necessities, aluminum was mainly used in the transportation industry. In 1901, aluminum panels were used to make automobile bodies. In 1903, Alcoa supplied aluminum parts to Wright Brothers.

Aircraft. Automobile engines began to use aluminum alloy castings, and the shipbuilding industry also began to use aluminum alloy thick plates, profiles and castings. With the increase in aluminum production and advances in science and technology, aluminum is used in other industrial sectors (such as medical equipment, aluminum printing plates and refining). The use of deoxidizers for steel, packaging containers, etc. is also becoming more widespread, greatly stimulating the development of the aluminum industry.

In 1910, the world’s aluminum production increased to more than 45,000 tons. Large-scale production of aluminum foil and other new products, such as aluminum hoses, aluminum furniture, aluminum doors and windows and curtain walls, and various new products such as aluminum cookware and household aluminum foils have also been successively produced. The emergence of aluminum has made a big step forward in the popularity of aluminum. In 1906, Wilm, Germany invented a hard aluminum alloy that doubled the strength of aluminum and was used extensively in aircraft manufacturing and other arms industries during the First World War. Since then, aluminum alloys with different compositions and heat treatment conditions have been developed. These alloys have different characteristics and functions, which greatly expand the use of aluminum and enable the rapid application of aluminum in industrial sectors such as construction, automotive, railway, shipbuilding and aircraft manufacturing. development of.

With the development of the aluminum industry, more and more corresponding filter slag products are on the market, and these products require more challenges for the porous ceramic filter

porous ceramic filter is authorized by www.adtechamm.com to sell alumina foam ceramic filters to local aluminum smelters and foundries in Iran.

The alumina porous-ceramic-filter-product
is installed on the CFF BOX machine to filter the liquid impurities of the aluminum alloy to cope with the high added value and high technical performance of the aluminum alloy in the precision casting production of transportation and transportation.


Casting Filter Agent must understand that the quality of aluminum melt is very important, it strongly affects the performance of the next processing and the quality of the final product. Therefore, all countries in the world have a great desire for the refining of aluminum melt.

There are many reasons for aluminum pollution. On the one hand, during the melting process, aluminum is exposed to the atmosphere in the furnace in a molten or semi-molten state, which is easily oxidized, easily reacts with water vapor to absorb hydrogen, and easily forms various non-forms. -Metal slag (such as coated parts, chlorides, and carbides in flux, etc.) and large intermetallic particles.

On the other hand, some waste products that constitute the charge will introduce some non-aluminum impurities during the recycling process.

Because the waste comes from process waste, geometric waste, and off-site waste from various factory processes, the route is different, the composition is complicated, and the quality is not high.

These impurities often generate bubbles and inclusions in the slab, which seriously affect the purity of the molten metal, and further affect the processing performance, mechanical properties, corrosion resistance, and product appearance quality.

Nowadays, there are many ways to remove these harmful substances and purify molten aluminum.

The different methods, these methods can be divided into two categories: in-furnace purification and continuous out-of-furnace treatment (that is, online treatment).

According to different functions, it can be divided into main degassing or slag removal. porous ceramic filter (www.adtechamm.com) introduced the use of porous ceramic filter plates to continuously filter molten aluminum. External continuous treatment, the main purification operation is slag removal.

The ceramic filter for casting has a certain strength mesh structure, which can withstand the pressure difference of the metal liquid surface and the impact of the metal flow, but it is fragile and fragile. Because this material has a precise structure, uniform quality, wide surface, and excellent filtering effect.

the porous-ceramic-filter-product
has a number of key advantages that can improve the quality of high-quality aluminum castings. These include:

Machined to tight dimensional tolerances
Excellent strength and thermal properties
Resistant to molten aluminum attack
Available in various sizes and grades
Reduced scrap
The better surface finish of castings
Increased metal quality
Foam ceramic is a new type of industrial ceramic product with low bulk density (0.25～0.65) g/cm3, high porosity (60%～90%), and a three-dimensional network structure. Due to its excellent properties such as high-temperature resistance, strong chemical corrosion resistance, high porosity, and large surface area, foam ceramics are widely used in metal melt filtration to remove undesirable non-metallic inclusions in the melt.

Why Choose a porous ceramic filter?

The existence of non-metallic inclusions is not conducive to the production of high-quality castings. In the presence of inclusions and oxide scale, mechanical properties are easily lost. The mechanical properties of high-strength aluminum alloys are very sensitive to defects in castings.

The molten aluminum filtration with a ceramic foam filter can effectively reduce the level of inclusions and the subsequent notch effect caused by inclusions.

AdTech uses the concept of ceramic foam structure as the filter medium, and our quality is the best. We offer filters in sizes from 7″ to 26″ and all common porosities between PPI 10 and 70.

The ceramic foam filter can be made by a specific procedure, with unique bone frame holes, just like the foam shape (called three-dimensional communication channels) and countless holes that can only be found in a magnification microscope.

Ceramic foam filters for foundry are mainly used to filter aluminum and aluminum alloys. With their excellent resistance to molten aluminum erosion and corrosion, they can effectively remove inclusions, reduce trapped gas and provide laminar flow, so that the filtered metal is cleaner. Cleaner metals will produce higher-quality castings, less scrap, and fewer inclusion defects, all of which help increase profits.