ALP600 Triple-Rotor Online AL Melt Degassing unit



ALP600 Main Application



ALP600 is a 3-level online degassing unit with triple rotors and 90° swing angle. This system can be installed on special designed degassing launder for online continuous degassing unit, suitable for continuous or semi-continuous casting. The 3 rotors can be lifted and controlled independently. The launder bowl is embedded baffles to form and separate independent degassing sections. Rotors can be lifted individually for consumable parts replacement without interfering other rotors’ degassing. The degassing box is opened with 3 dross-removal windows, no interfering to degassing. The system fits furnaces with a capacity of15 Kg/HALmelt flow. Degassing medium: 99.996% pure dry argon or nitrogen, can be provided directly by gas center.

Finland China Foundry ceramic foam filter is used to purify the molten aluminum in the aluminum plate melting and casting workshop, remove large inclusions in the molten aluminum, and adsorb micron-sized particles of fine inclusions.
It can improve the surface quality, improve the performance of the product, improve the effect of the microstructure, and increase the yield. It is widely used in the production of aluminum profiles, aluminum foils, and aluminum alloys.

Finland ceramic foam filter product advantages
1. Adopting the principle of adsorption to filter, which can effectively remove large inclusions in molten aluminum, and effectively adsorb small inclusions of micron size, with high filtration accuracy for the same mesh size;
2. No slag drop, effectively reducing the pollution to molten aluminum;
3. Good thermal shock resistance and improved corrosion resistance to molten metal;
4. Automated assembly line production, three calibration procedures, accurate size, and more suitable for the cff filter box;
5. The function of improving surface quality, improving product performance, and improving microstructure.



The ceramic foam filters screen can only filter out large inclusions and a few small inclusions in the molten metal by mechanical sieving, and the aluminum silicate fiber filter screen can only be used for non-ferrous alloys and cast iron because of its low refractoriness and strength. And the filtration of small steel castings, it is difficult to withstand the impact of high temperature metal fluid for a long time.
Although the molybdenum wire developed in the United Kingdom and the boron nitride fibrous filter developed in the United States can be used to filter high-temperature alloys such as cast steel, their application is limited due to their high cost.
There are also straight-hole core ceramic filters and refractory particle filters used for casting alloy filtration. The filtering effect is unstable. The latter is easy to leak particles due to the non-adhesive effect between particles and is inconvenient to use.
Although the first sintered porous ceramic filter developed in the United States in the early 1970s solved the problem of easy leakage and inconvenience of refractory particle filters.
Like the straight-porous honeycomb ceramic filter first developed in the United States in the early 1980s, the porosity is still small, generally less than 50%, and the molten metal flow rate is low.

Finland is located between 60 degrees and 70 degrees north latitude, covering an area of ​​338,145 square kilometers, making it the seventh largest country in Europe. It is located in northern Europe, bordering Norway to the north, Sweden to the northwest, the Gulf of Bothnia to the west, Russia to the east, and the Baltic Sea and the Gulf of Finland to the southwest.

Finland’s forest coverage is about 80%, about 22.82 million hectares, 4.2 hectares per capita, and timber reserves of 2.189 billion cubic meters. The main mineral resources are copper, with a small amount of iron, nickel, vanadium, and cobalt. Peat resources are rich, with proven reserves of approximately 69.094 billion cubic meters, equivalent to 4 billion tons of oil. There are two nuclear power plants (four nuclear reactors) and a fifth reactor is under construction. ceramic foam filter

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Ceramic fibre rope, also known as aluminum silicate rope and refractory rope, belongs to a kind of insulation refractory material and mainly plays the role of heat preservation and heat insulation, which is suitable for expansion joint packing for refractory brick work in furnaces and kilns, mechanical seal of high temperature and high pressure, pump and valve. If you are looking for low price ceramic fiber rope with the best quality.



Ceramic Fiber Rope Description
Ceramic fiber rope, similar to ceramic fiber blanket and board, is a kind of refractory ceramic fiber materials. The rope is made of high-quality ceramic fiber as raw material, adding light-spun yarn and woven by special process. It can be classified into ceramic fiber twisted rope, ceramic fiber braided rope, ceramic fiber round braided rope, ceramic fiber square braided rope, etc.



Ceramic fiber rope is woven from heat-resistant alloy wire or ceramic fiber yarn reinforced with alkali-free glass yarn. Glass fiber filament or heat-resistant alloy steel wire and other reinforcing materials can be added into the ceramic fiber rope according to different temperatures and different occasions. They are mainly for heat insulation.



Ceramic Fiber Rope Properties
Ceramic fiber rope reinforced with heat-resistant alloy wire, continuous use temperature up to 1260℃, has excellent resistance to acid, oil and water gas corrosion and has the ability to resist aluminum, zinc and other colored molten metals. The features of ceramic fiber rope are as follows:

High Temperature Resistance
Low Thermal Conductivity and Low Heat Capacity
Good Chemical Stability
Excellent High Temperature Insulation Performance and Long Service Life
No Pollution to The Environment
Light Weight

Ceramic fiber rope also called insulation rope is a kind of ceramic fiber product, which belongs to heat insulation refractory material. According to the different raw materials used in production, ceramic fiber ropes can be processed into ceramic fiber ropes with different physical and chemical indicators, and fiber material products of different sizes and shapes can be produced according to customer needs.

ceramic fibre rope

Ceramic fiber rope are divided into square ropes (flat ropes), twisted ropes and round ropes according to their shapes and uses.

Ceramic fiber square rope is also a square rope, and the specifications and sizes are 20*20, 40*40, 50*50, 60*60, 80*80..100*100 and other sizes;

insulation rope round rope is also a common round rope. The specifications and sizes are: φ6, φ8, φ10, φ12, φ14, φ20, φ25, φ30, φ100, φ120 and other sizes;

Generally, the length of ceramic fiber rope is 100 meters, 200 meters and 400 meters, and it can also be customized according to customer needs;

Ceramic fiber rope is made of high-strength ceramic fiber through spinning and weaving. According to different use temperatures and different use conditions, adding reinforcing materials such as glass fiber or heat-resistant alloy wire, so that the continuous use temperature can reach 1050 ° C. Short-term use temperature can also reach 1260 ° C. It has good resistance to acid and alkali corrosion and corrosion resistance of molten metals such as aluminum and zinc.

Ceramic fiber rope can be used in various high-temperature industrial furnaces, pipes, furnace doors, valves, fire doors and other sealing parts, with good sealing effect and good thermal insulation effect.

There are many specifications, sizes and types of ceramic fiber ropes, and the appropriate fiber rope can be selected according to the actual temperature required by the kiln.

Ceramic rope is made of high-strength ceramic fiber as raw material. Because the high-strength fiber is woven through advanced processing technology, ceramic fiber twisted rope can be widely used in industrial fields. At present, in various high-temperature and high-pressure industrial sealing environments, ceramic fiber twisted ropes play a very important role. Many industries use ceramic fiber twisted ropes as thermal insulation materials, and some industries use them as filter materials or high-temperature superconducting materials. Due to the good fire resistance of ceramic fiber twisted ropes, it is widely used as various high temperature resistant and thermal insulation materials. Ceramic fiber twisted rope is also a green and environmentally friendly high temperature resistant material, which can ensure its own performance is very stable no matter it is used in any industry. If you still want to know more information about ceramic fiber twisted rope, you can pay attention to us at any time, or you can contact us directly by phone, I believe our service will be the right choice for you.



Ceramic fiber rope is made of high-strength ceramic fiber through spinning and weaving. According to different use temperatures and different use conditions, adding reinforcing materials such as glass fiber or heat-resistant alloy wire, so that the continuous use temperature can reach 1050 ° C. Short-term use temperature can also reach 1260 ° C. It has good resistance to acid and alkali corrosion and corrosion resistance of molten metals such as aluminum and zinc.



ceramic fibre rope



insulation rope

Indian ceramic foam filter is an advanced product used for secondary refining. It has a porous structure network. With the continuous deposition of fluid inclusions, the size of the sieve holes and sieve holes becomes smaller and smaller, thereby improving the filtering effect.

The type of CFF metal filtration can be divided into deep bed filtration, filter cake filtration or mixed filtration. The efficiency depends on the pore PPI (pores per inch) of the filter material. It is also related to the size distribution of the removed particles. PPI refers to the plastic used to make Ceramic foam Filters. The number of pore boundaries encountered per inch can be found from the average value.

The filtration parameters of India China Foundry Filter are effective porosity (that is, the porosity that effectively affects the porosity), fluid tortuosity, specific surface area and pore size.

Mold filtration requires good chemical stability and excellent filtration function, especially the collection and absorption of 1-10um small impurities and filtration residues. The CFF three-dimensional structure can greatly improve the quality of the casting by changing the molten metal from turbulent flow to laminar flow, removing gas, and smoothing the casting.

The CFF metal filtration process also depends on: alloy type, grain refiner, casting rate, metal temperature and so on. Adding a grain refiner before the ceramic foam filter has a particularly adverse effect on the filtration efficiency.



In terms of cost and ease of use, ceramic foam filters (CFF) are generally considered to be the “best” placement filter acceptable performance characteristics. Their main advantages are: high filtration efficiency, low turbulence, high refractoriness, corrosion resistance, and suitable for the most demanding casting applications.

From the Himalayas to the south, it stretches into the Indian Ocean. The north is the mountainous area, the middle is the Indus-Ganges Plain, and the south is the Deccan Plateau and the coastal plains on its east and west sides.

Plains account for about 40% of the total area, mountains only account for 25%, and plateaus account for 1/3, but most of these mountains and plateaus do not exceed 1,000 meters above sea level.

The low and gentle terrain occupies an absolute advantage in the country. It is not only convenient for transportation, but also under the tropical monsoon climate and fertile soil conditions such as alluvial soil suitable for agricultural production and tropical black soil. Most of the land is available for agricultural use. It can grow and has unique natural conditions.

India is rich in mineral resources, with bauxite reserves and coal production both ranking fifth in the world, and mica exports account for 60% of the world’s exports.

As of the end of 1996, India’s main recoverable reserves were estimated to be: 46.389 billion tons of coal (excluding coking coal), 9.754 billion tons of iron ore, 2.253 billion tons of bauxite, 124 million tons of chromite, 65.5 million tons of manganese ore, and zinc. 5.89 million tons, 3.52 million tons of copper, 1.36 million tons of lead, 68.477 billion tons of limestone, 81 million tons of phosphate, 86 tons of gold, 896 million tons of oil, and 697 billion cubic meters of natural gas.

In addition, there are mineral deposits of mica, gypsum, diamonds, titanium, thorium, and uranium. The forest coverage rate is 21.9%.

Name: Reinforced graphite ring

Features:

The reinforced graphite rings are a ring-shaped graphite packing formed by adding metal materials such as 304 steel belt, steel wire mesh, nickel wire mesh, etc. to the inside of the expanded graphite packing ring, and then pressed by a mold. In order to improve the compression resistance of the graphite ring, it is generally used in high temperature and high pressure sealing.

1. Good self-lubrication

2. High rebound coefficient

3. Suitable for use under high temperature and high pressure conditions.

equipment:

Valves, pumps, etc.

industry:

Recommended for petroleum equipment, power plants, chemicals, steel mills, etc.

medium:

Except for a few strong oxidizing media, it can be used to seal hot water, high temperature, high pressure steam, heat exchange media, hydrogen, ammonia, organic solvents, hydrocarbons, low temperature liquids and other media

Product specifications: Φ5mm--Φ1000mm; special specifications or various non-standard products can be made according to customer requirements

Czech ceramic foam filter is mainly used in metallurgy and foundry industries to filter impurities in molten aluminum, reduce porosity, eliminate turbulence in metal flow, and improve casting quality.

When the speed of aluminum liquid flowing through the Foundry Filter is too low, it is not easy to be adsorbed due to the collision probability of small inclusions, and flows "steadily" through the filter holes. When the speed is too high, the molten metal stream will "wash away" solid inclusions and may carry them away. The best flow rate should be determined by production practice.

The foams we use for ceramic filters meet the highest quality standards and have excellent uniformity.

They have a variety of pore sizes and can be used for aluminum in ceramic filters.

We have two types of ceramic foam filters-pal and ceramic foam filters-pzr.

For more information, please send an email to sales@adtechamm.com.



The aluminum liquid filtration method mainly allows the aluminum melt to pass through a ceramic filter to separate the suspended solid inclusions in the melt. This method mainly removes inclusions in the melt, and has little effect on hydrogen removal.

Through these three filtration and purification mechanisms, large-volume inclusions and a large number of suspended inclusions as small as tens of microns in liquid metal can be effectively removed.

The filtration efficiency of the ceramic foam filter is as high as 95%, while the filtration efficiency of the double-layer fiber filter is only 67%, which significantly reduces the rejection rate of castings and the rate of welding repairs.

In addition, it can also simplify the pouring system, improve the metallographic structure, increase the yield and productivity of the casting process, and improve the internal quality, work performance and processing performance of the casting.

Therefore, Czech China Foundry Filter has a good application prospect and application market.

The Czech Republic borders Slovakia to the east, Austria to the south, Poland to the north, and Germany to the west. It has an area of ​​78866km², of which the land area is 77276km² and the water area is 1590km². It is composed of three parts: Bohemia, Moravia and Silesia.

The Czech Republic is rich in lignite, hard coal and uranium deposits. The reserves of lignite and hard coal are about 13.4 billion tons, ranking third in the world and fifth in Europe respectively. Oil, natural gas and iron sand reserves are very small and rely on imports. Other mineral resources include manganese, aluminum, zinc, fluorite, graphite and kaolin.

There is a large hydropower station on the Vltava River. Can provide abundant electric energy.

Philippines Foundry ceramic foam filter is placed in the filter box, the filter is set directly upstream of the mold to remove alloy inclusions in the aluminum liquid.

Philippines China Foundry Filter includes polymer mesh made of refractory material and a coating formed on the surface of the mesh. The coating contains water glass and sodium carbonate, which can be softened or adhered at the temperature of molten aluminum or aluminum alloy.

The aluminum raw material is melted to obtain a molten aluminum alloy, and the impurities are removed from the molten aluminum alloy by adsorbing impurities with water glass and sodium carbonate, thereby filtering the molten aluminum alloy and casting the molten aluminum alloy.



Successful molten aluminum filtration is achieved through two main steps: particle migration to the inner filter wall and particle attachment to the inner filter surface.

The trajectory of particles when the fluid changes direction in front of an obstacle or in Ceramic Foundry Filter. The density of the particles is lower than the density of the surrounding moving fluid, and they will deviate from their original path and collide with the filter.

The transport of particles depends on the size and density of the inclusions, the physical properties of the liquid metal, the curvature of the filter and the diameter of the filter holes.

It also depends on the lift generated by buoyancy and inertial forces. The inertial effect on the particle trajectory generally depends on the fluid velocity.

The hydrodynamic effect is due to the non-uniform shear field and the non-spherical shape of the particles leading to the velocity distribution inside the carrier flow, so that the particles hit the filter wall in the flow field to produce rotation and tumbling motion.

The Philippines is located in Southeast Asia. It faces China’s Taiwan Province across the Bashi Strait to the north, Indonesia and Malaysia across the Sulawesi Sea and the Balabac Strait to the south and southwest, the South China Sea to the west and the Pacific Ocean to the east. There are more than 7,000 large and small islands, of which 11 major islands such as Luzon, Mindanao, and Samar account for 96% of the country’s total area. The coastline is about 18533 kilometers long.

The main mineral deposits in the Philippines include more than 20 types of copper, gold, silver, iron, chromium, and nickel. Copper reserves are about 4.8 billion tons, nickel is 1.09 billion tons, and gold is 136 million tons. Geothermal resources are estimated to have 2.09 billion barrels of crude oil standard energy. There are about 350 million barrels of oil reserves in the northwestern part of Palawan Island.

ceramic foam filter, ceramic foam filters

Graphite rings are divided into flexible graphite and carbon-graphite rings.



Carbon-graphite rings are mainly used in the sealing of mechanical rotating parts.



The carbon-graphite ring has the characteristics of high temperature resistance, corrosion resistance and wear resistance.



Graphite ring performance and characteristics:



1. The graphite ring has good self-lubrication



2. High rebound coefficient of graphite ring



3. The graphite ring can be opened according to the needs of the user.



Adtech Graphite Products Co., Ltd. is an enterprise approved and registered by the relevant state departments.

Main graphite products, the products are: graphite plate, graphite bearing, graphite bushing, graphite sealing ring, special graphite for high temperature, graphite mold, graphite electrode for electric spark, graphite block for rotary kiln, graphite roller, graphite slide, graphite Gaskets, etc., products are widely used in metallurgy, machinery, chemical industry, textile, printing and dyeing, electronics, food, medicine and other industries, etc.